Heat Release Decal   Reel2Real Solutions Limited
Trent House, Dunning Street, Tunstall
Staffordshire, ST6 5AP  United Kingdom

 

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How You’ll Benefit from the Reel2Real© System

The definitive answer where enhanced decoration or improved marking is required.

Whether you print decals for the industry or apply them on any surface ... the opportunity now exists for you to increase your revenue and profitability.

A system has been developed to print and apply high quality decals to various shapes and sizes of all types of articles including;


Glass bottles, tumblers, flat glass, mugs, cups, saucepans, spark plugs, candles, in fact any other item whose perceived value would be enhanced by superior brand imaging or decoration.

So how exactly can this system increase your profitability?

Well, if you currently apply decals by hand or print direct to the surface ... or indeed if you supply these types of decals ... here's a case history that perfectly illustrates exactly how you can increase your revenue and profits...  

A company supplying premium quality bottles to a winery currently applies decals by hand. A skilled worker applies decals to decorative glass bottles at an average rate of 2 decals per minute; each bottle then stands for 12 to 24 hours until it's dry enough to be fired. The average wastage rate is 10%

This system mechanically applies, under the control of a trained ... but not skilled operative, an average of 22 perfectly registered decals per minute at room temperature to cold ware ... which are then ready for firing immediately. The average wastage rate is just 1% 

That's an increase in productivity of 75% and a decrease in wastage of 1000%

Now, if you think that’s too good to be true … remember this is an actual case history NOT a theorised projection!

What difference will this type of increase make to your business?

As the uses for this type of system are virtually limitless…

If you’re a printer the opportunity to supply previously closed markets is available to you now!

If you use decals …   the increase in productivity and decrease in overheads will be huge.

Now, we know with any advanced technology there comes a certain amount of scepticism, that's human nature ... but this system has been proven in several very diverse, but equally demanding industrial environments over a period of several years.

Just imagine...

·         A system that uses no silicone, so there’s no concern about "ghosting" or problems with silicone oil during the firing process

·         All the decal prints on a continuous roll rather than sheet fed, giving you perfect registration every time and far less wastage

·         Being able to take an order one day and despatch it the next with no storage or double handling of the product, which means less labour costs, less floor space needed and higher profits.

·         Increasing the productivity of 1 operator working 7 hours per day, 5 days per week and 48 weeks of the year from an average of 201,000 units to 1,500,000 units per annum.

·         Improving your cash flow, because the job takes about one twentieth of the time to complete, it’s finished and delivered and the invoice can be presented and paid quicker.

Although this technology is a major advancement in the industry, it is also very simply integrated with your existing systems, processes and production lines…
For example…

A company supplying spark plugs to the Automotive Industry needed to improve its brand image by enhancing the quality of the logo on their plugs.

Decals provided the only solution, but hand applied waterslide transfers were impractical as was an automatic cassette fed machine.

The Reel2Real© system not only provided a neat and efficient high quality solution, but one that integrated perfectly with their existing production line and applied the decals as part of their normal production process.

Take a look at the cost saving examples on the next page ... they aren't theory or opinion, they're true case studies from England, America and Ireland ... and there are more from all over the world including Japan and Eastern Europe.

When you consider that these are actual savings that have been made you can easily see why companies are investing in these systems ... and don’t forget that we haven’t factored in the cost of wasted materials, the production space and drying space saved and the ability to be able to operate a JIT (Just In Time) system of production.

One final consideration … when a project is completed this quickly the invoice can be raised and payment received far, far quicker … therefore dramatically improving your cash flow.

 

Take a look at some case histories