Case Histories That…

Perfectly illustrate why this system increases your profits.

It’s been said that this system is “almost too good to be true” ... And that’s a real compliment because this is happening, these systems are changing people’s minds!

Here are some Case Histories of actual projects we’ve undertaken. They illustrate the savings and efficiencies made when this system is put into production.

You’ll now have an insight into, not only the savings you’ll make with this system, but also the dramatic increase in profits that comes from a massive, immediate increase in productivity and a major decrease in wastage because you have complete control over your production.

…And don’t forget the space saving, because your pieces will be fired immediately you don’t need drying space!

Case History 1  - Candle Decoration

A candle decorating company decorating candles 300mm long x 75mm diameter was applying full wrap decals by hand. One decal took 3 minutes to apply properly and the wastage was over 20%. (Significantly higher than usual because of the size of the candle and the fact that it was a full wrap decoration.)

This system is now automatically applying, with a trained, but not skilled operative, an average of 8 full wrap, perfect decals per minute with an average wastage of just 1%

The order was for 200,000 candles, which would have taken over 10,000 man-hours to produce, but with this system actually took 416 hours to complete the production run.

That’s an increase in productivity of 2400% and only one twentieth the wastage.

The increase in profit from this one job alone was £99,043.20.

Case History 2  - Mug Decoration

A Company supplying premium quality mugs to retail and distribution groups was applying full wrap decals by hand. A skilled worker applied decals to the mugs at an average rate of 1 decal per minute, each mug then stood for 12 to 24 hours until it was dry enough to be fired. The average wastage rate was 10%. 

This system is now applying, under the control of a trained, but not skilled operative, an average of 20, perfectly registered decals per minute at room temperature to cold ware and they’re ready for firing immediately. The average wastage rate is just 1%.

That’s an increase in productivity of 2000% and only one-tenth the wastage.

With a production run of just 30,000 mugs the increase in profits was £4,486.25.

Case History 3 - Bottle Decoration

A Company supplying premium quality bottles to a winery was applying decals by hand. A skilled worker applied decals to decorative glass bottles at an average rate of 2 decals per minute, each bottle then stood for 12 to 24 hours until it was dry enough to be fired. The average wastage rate was 10%.

This system is now applying, under the control of a trained, but not skilled operative, an average of 16 perfectly registered and perfectly positioned decals per minute at room temperature to cold bottles and they’re ready for firing immediately. The average wastage rate is just 1%. 

That’s an increase in productivity of 1000% and only one-tenth the wastage.

With a production run of just 40,000 bottles the increase in profits was £2847.15

Case History 4 - Spark Plug Decoration

A Company supplying spark plugs to the Automotive Industry needed to improve the quality of their logo marking. Decals provided the only solution, but hand applied waterslide transfers were impractical as was an automatic cassette fed machine. 

This system not only provided a neat and efficient solution with far superior quality but also integrated seamlessly with their existing production line and applied the decals as part of the normal production process.

When you consider that these are actual savings that have been made you can easily see why companies are investing in these systems ... and don’t forget that we haven’t factored in the cost of wasted materials, the production space and drying space saved and the ability to be able to operate a JIT (Just In Time) system of production.

One final consideration … when a project is completed this quickly the invoice can be raised and payment received far, far quicker … therefore dramatically improving your cash flow.

 Now see what cost savings can be achieved with our system